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Casechek

Streamlining Surgical Vendor Coordination with the Auto-Assign™

Replacing phone calls and sticky notes with intelligent vendor scheduling – before the surgeon walks in.

RoleSenior UX Designer
Timeline12 months
Team2 designers, 1 PM, 4 engineers, OR coordinators, vendor reps, SPD teams
ToolsFigma, Miro, Dovetail
79.7% faster case processing26.8 days earlier confirmation

Overview

In most hospitals, coordinating vendor-supplied surgical implants looks something like this: an OR coordinator identifies the upcoming cases requiring vendor support, then manually texts or calls each sales rep – sometimes multiple times – to confirm availability, tray readiness, and timing. Case changes mean starting over. Cancellations require another round of calls. Every follow-up is invisible to everyone else in the chain. Auto-Assign™ was built to eliminate that entire layer of manual coordination. The system connects directly to the hospital's EHR scheduling feed, automatically matches incoming cases to pre-configured vendor templates, assigns the right vendor without human intervention, and sends real-time notifications to all parties – including a mobile-first vendor app for reps in the field. I owned the end-to-end design of the Auto-Assign™ feature: from workflow mapping and case template configuration UX, to the vendor-facing Tray App experience, to the SPD visibility dashboard that gave sterile processing teams advance notice of incoming trays. The challenge was designing across three fundamentally different user groups – hospital staff, vendor reps, and SPD technicians – each with conflicting incentives, different environments, and very different definitions of what 'ready' looks like.

Problem Space

Understanding the challenge.

Business Challenge

Casechek's procurement product was already tracking loaner trays and vendor check-ins. The gap was upstream: the scheduling and confirmation workflow that determined whether the right vendor, with the right equipment, showed up at the right time. Without solving coordination, downstream tracking was just damage control. Auto-Assign™ needed to be configurable enough for complex multi-vendor procedures yet simple enough that OR coordinators – already stretched thin – would actually adopt it.

User Pain Points

OR coordinators were the load-bearing node in a coordination chain that touched vendors, surgeons, SPD, and supply chain – but they had no tools built for that role. Their workflow was entirely ad hoc: a mix of texts, phone calls, whiteboards, and institutional memory. Vendor reps, meanwhile, were navigating different processes at every hospital they serviced – no standardized check-in, no shared case view, no way to confirm readiness until they physically showed up. SPD teams found out about incoming trays when they arrived, not before, leaving no time to anticipate sterilization capacity.

Constraints

The Auto-Assign™ system had to integrate with hospital EHR scheduling feeds without requiring changes to clinical systems. Vendor adoption had to be achieved through a mobile app – not a browser portal – since reps are rarely at a desk. And the entire system had to accommodate hospitals that ranged from fully automated scheduling to semi-manual processes, without forcing a single rigid workflow on all of them.

Research

How we listened.

Shadowing OR coordinators through morning case prep and vendor coordination at 3 hospital sites
Ride-along with vendor sales reps from 5:30 AM arrival through post-case documentation
Contextual interviews with SPD supervisors to map tray intake and sterilization workflows
Diary studies with OR coordinators to quantify communication volume and interruption patterns
Competitive audit of vendor coordination tools in adjacent healthcare and field service categories

Key Insights

  • 1OR coordinators averaged 14 vendor-related texts or calls per morning before 9 AM – most of them redundant confirmations
  • 2Vendor reps at multiple hospitals described arriving and finding no record of their assignment – despite having confirmed via text the day before
  • 3SPD teams were regularly blindsided by late tray deliveries because no one had shared the case schedule with them until the morning of surgery
  • 4Case templates were the key design insight: most procedures follow predictable vendor patterns – encoding those patterns once eliminated the need for coordinators to make the same decisions daily
  • 5Vendor app adoption depended entirely on receiving information earlier, not just more conveniently – reps needed to know about cases 26+ days out to plan inventory and travel

Before Casechek, I would send multiple texts and place multiple calls informing vendors about upcoming cases, case changes, cancellations. A very time consuming and tedious process. Now with Casechek, a couple clicks of a mouse and I'm done. I've saved hours upon hours of time.

Chris L., Surgical Implant Coordinator, Salem Health

Strategy

How we framed the opportunity.

Research synthesis revealed a clear through-line: the core issue wasn't functional – it was relational. The product wasn't failing to provide information; it was failing to establish trust, set expectations, and create the conditions for confident action.

We organized the design work around three strategic bets: (1) progressive disclosure to reduce cognitive load at each step, (2) transparency as a feature – making the system's behavior predictable and legible, and (3) emotional tone calibration to match the level of stakes users brought to the experience.

Process

How we got there.

1

Multi-Stakeholder Journey Mapping

Mapped the full surgical case coordination lifecycle across all three user groups simultaneously – OR coordinator, vendor rep, and SPD technician. The resulting service blueprint revealed 17 distinct handoff points between parties, most of which relied entirely on informal communication with no system of record. This artifact became the shared design foundation across product, engineering, and clinical operations.

Service Blueprint – 3 Swim Lanes

17 Handoff Points · 3 User Groups · No Shared System of Record

17 handoffs

OR Coordinator

Reviews OR schedule

Identifies vendor cases

Texts/calls rep #1

Awaits confirmation

Follows up (no reply)

Logs case manually

Re-notifies on change

Vendor Rep

Receives text from hospital

Checks own calendar

Replies (sometimes)

Arrives at hospital

No record found

Re-confirms verbally

Delivers tray

SPD Technician

Morning tray prep begins

(No advance notice)

(No advance notice)

Tray arrives unannounced

Emergency sterilisation

Capacity exceeded

Case delayed

14

vendor texts/calls before 9 AM

17

handoff points with no system record

3

user groups with conflicting needs

2

Case Template Configuration UX

Designed the case template system – the core mechanism that makes Auto-Assign™ possible. Templates encode which vendors are needed for which procedure types, allowing the system to auto-assign without coordinator input once a matching case enters the EHR feed. Iterated through 6 rounds of low-fi testing with OR managers to balance flexibility (accommodating edge cases) with simplicity (not overwhelming coordinators with configuration options).

Case Template Configuration

Encoding Vendor–Procedure Patterns Once to Eliminate Daily Decisions

6 test rounds

Configured Templates – Auto-Assign™ Rule Set

ProcedureDepartmentAuto-Assigned VendorLead DaysTrays

Total Knee Arthroplasty

OR – Orthopedics

Zimmer Biomet

3d

2

Dual-Chamber Pacemaker

EP/CATH Lab

Boston Scientific

2d

1

Peripheral Stent Placement

IR

Medtronic

2d

1

Posterior Spinal Fusion L4-L5

OR – Neurosurgery

Medtronic

4d

3

Iteration – 6 Rounds of Low-Fi Testing with OR Managers

R1

Initial concept – too many fields

R2

Reduced to core 4 inputs

R3

Added multi-vendor support

R4

Edge case handling

R5

Bulk import flow

R6

Final – OR approved

3

Vendor-Facing Tray App Redesign

Redesigned the mobile Tray App that vendor reps use to manage their case schedule, tray status, and hospital support requests. Moved from a passive notification model to an active confirmation flow – reps receive case assignments, confirm availability, and check in trays from a single screen. Designed for one-handed use in the field, with large tap targets and minimal text entry, since reps are often carrying equipment when they receive notifications.

Vendor Tray App – Mobile Redesign

From Passive Notifications to Active Confirmation Flow

One-handed use

Before

Text message from coordinator

No structured response

Verbal confirmation at hospital

No check-in system

Paper tray log

After

Push notification with case details

One-tap confirmation logged

Digital check-in on arrival

Scan-based tray tracking

Automated audit trail

Key Screens – Designed for One-Handed Field Use

📋

Case Assignment

Rep receives case with full surgical details – 26+ days in advance

One-Tap Confirm

Single action confirms availability, notifies OR coordinator instantly

📦

Tray Check-In

Barcode scan or manual check-in on arrival – no paper forms

🔔

Change Alerts

Push notification on any case update – one tap to re-confirm or release

4

SPD Advance Visibility Dashboard

Designed a dedicated view for sterile processing teams showing incoming vendor trays organized by case date and priority – giving SPD supervisors the advance notice they needed to plan sterilization capacity without relying on word-of-mouth from the OR. Included tray content summaries, vendor ETA flags, and exception alerts for late deliveries or incomplete documentation.

SPD Advance Visibility

Incoming Vendor Trays – 48h to 5-Day Advance Notice

48h+ advance
!

Before Auto-Assign™: SPD teams found out about incoming trays when they arrived – no time to anticipate sterilisation capacity or prioritise tray prep.

Incoming Tray Schedule – Real-Time Feed

ProcedureVendorCase TimeDays OutTrays

Knee Arthroplasty

Zimmer Biomet

Mon 08:00

3d ahead

Pacemaker Implant

Boston Scientific

Mon 09:30

3d ahead

Spinal Fusion L4-L5

Medtronic

Tue 07:30

4d ahead

Hip Arthroplasty

J&J DePuy

Tue 10:00

4d ahead

Stent Placement

Medtronic

Wed 08:30

5d ahead
Confirmed
Pending
5

Real-Time Case Change Propagation

One of the most painful parts of manual coordination was cascading case changes: a rescheduled surgery meant manually notifying every vendor who'd been confirmed. Designed an automated change propagation system that detected EHR schedule updates and pushed notifications to all assigned vendors simultaneously – with one-tap re-confirmation or release. Reduced coordinator follow-up after case changes by eliminating the re-notification loop entirely.

Real-Time Case Change Propagation

One EHR Update – All Parties Notified Simultaneously

Zero re-notification

Before – Manual Re-Notification

1

Coordinator learns of case change

2

Calls Vendor A – no answer

3

Texts Vendor A – awaits reply

4

Calls Vendor B – leaves voicemail

5

Texts Vendor B – confirms 20 min later

6

Manually updates tray log

7

Calls SPD to update schedule

Avg. 45 min · 7 manual steps

After – Automated Propagation

EHR System

Case reschedule detected

Auto-Assign™

Parses change – identifies impact

Zimmer Biomet

Push notification sent → 1-tap confirm

Medtronic

Push notification sent → 1-tap confirm

SPD Dashboard

Tray schedule updated in real-time

OR Coordinator

Sees confirmation status – no calls needed

<2 min · fully automated

6

Adoption Monitoring & Template Coaching

Designed an in-product adoption dashboard for hospital supply chain leads – showing Auto-Assign™ utilization rates by service line, case type, and coordinator. Surfaced which procedure types lacked templates (and therefore still required manual coordination) as prioritized coaching opportunities. University of Iowa moved 40% of cases to automated templates within 3 months, reaching 68.9% monthly automation within the first quarter.

Adoption Monitoring & Template Coaching

University of Iowa – 12% → 68.9% Auto-Assign™ Utilisation

Q1 achieved
0%Auto-Assign™ Utilisation Rate100%
40%68.9%
M1M2M3M4M5M6

Template Coverage by Service Line – Coaching Priorities

Orthopedics
412 cases/mo88%
EP / CATH Lab
188 cases/mo82%
Interventional Rad
97 cases/mo74%
Neurosurgery
64 cases/mo51%
Vascular
41 cases/mo29%

⚠ Priority coaching – templates needed

79.7%

Faster case processing

26.8d

Earlier vendor confirmation

2 hrs

Saved per coordinator / day

Solution

What we built.

We shipped Auto-Assign™ – a coordination engine that connects directly to the hospital's EHR scheduling feed, automatically matches incoming cases to pre-configured vendor templates, assigns the right vendor without human intervention, and sends real-time notifications to all parties.

C

Casechek · Surgical Coordination

Casechek General

#874291

Dr. Sam Roberts

2d
For Review

Left Total Knee Arthroplasty

📍 OR-305 · Orthopedics

🕐 Jun 3 · 07:30

#874292

Dr. Sara Patel

2d
For Review

Dual-Chamber Pacemaker Implant

📍 EP Lab 2 · Heart

🕐 Jun 3 · 09:30

#874288

Dr. Sam Roberts

1d
Assigned

Left Total Knee Arthroplasty

📍 OR-305 · Orthopedics

🕐 Jun 2 · 07:30

Zimmer Biomet

AUTO

#874289

Dr. Sara Patel

1d
Assigned

Dual-Chamber Pacemaker Implant

📍 EP Lab 1 · Heart

🕐 Jun 2 · 11:00

Boston Scientific

AUTO

Surgical Case Queue

The coordination dashboard organizes all upcoming cases by status – For Review, Assigned, Canceled – giving OR coordinators a single source of truth that replaced whiteboards, spreadsheets, and ad-hoc text threads.

Auto-Assign™ Engine Running

Matching 2 of 3 cases to vendor templates – 1 in progress

1× speed

2 of 3 matched

65%

#874291Left Total Knee Arthroplasty

Zimmer Biomet

✓ Confirmed

Zimmer Biomet confirmed · 2 trays · Case ready

#874292Dual-Chamber Pacemaker Implant

Matched template → Boston Scientific · 1 tray · 2d lead

#874293Posterior Spinal Fusion L4-L5

Queued…

Live Notifications

Zimmer Biomet confirmed

Case #874291 · Knee Arthroplasty · 2 trays ready

📬

SPD notified

2 trays incoming · June 3 · OR-305

📤

Boston Scientific notified

Case #874292 · Pacemaker · Pending confirmation

Auto-Assign™ Engine Running

One click triggers the engine across all matchable cases. Each case is read from the EHR feed, matched to a vendor template, assigned, and confirmed – live – with toast notifications to vendors and SPD firing in real time.

Assign Vendor · Case #874293

Posterior Spinal Fusion L4-L5

Surgeon

Dr. Marcus Lee

OR

OR-210 · Spine Institute

Date

Jun 4 · 07:30

Days Out

3d

Auto-Assign™ suggestion

Zimmer Biomet · Posterior Spinal Fusion template · 3 trays · 4-day lead · 64 previous cases

Select Vendor

Zimmer Biomet

Template match · 412 cases · 3d lead

SUGGESTED

Stryker

Approved · 14d availability

J&J DePuy

Approved · 6d availability

Medtronic

Alternate supplier

Tray Count

3

Vendor Assignment & Templates

For cases without a template, coordinators assign manually and save the configuration as a new Auto-Assign™ rule. Each manual assignment makes the system smarter – encoding institutional knowledge into the engine one case at a time.

Case Calendar

Surgical Schedule – June 2026

Mon

Tue

Wed

Thu

Fri

Sat

Sun

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

Zimmer Biomet

Boston Scientific

Medtronic

J&J DePuy

Stryker

Case Calendar View

The calendar gives coordinators a monthly picture of surgical volume by vendor. SPD teams see incoming trays days in advance; supply chain leads can spot coverage gaps before they become day-of surprises.

Auto-Assign™ Prototype

Explore the platform.

A fully interactive prototype of the Auto-Assign™ coordination platform – including the case queue, vendor assignment engine, and case calendar. Click Auto-Assign all to watch the system match cases to vendors and notify all parties in real time.

app.casechek.com/coordination

Launch Auto-Assign™

Case queue · Auto-Assign engine · Case calendar

79.7% faster processing26.8d earlier confirmation2 hrs saved/day

Impact

What changed.

Case Processing Time−79.7%

End-to-end case processing time from case creation through vendor acceptance reduced by 79.7% – eliminating the manual coordination loop that consumed coordinator mornings.

Vendor Confirmation Speed26.8 days

Vendors confirmed and scheduled an average of 26.8 days earlier than without Auto-Assign™ – giving reps time to plan inventory and hospitals confidence in case readiness.

Coordinator Time Saved2 hrs/day

OR coordinators saved 2+ hours per day previously spent chasing vendors by phone and text – time redirected to patient care coordination and higher-value case preparation.

Template Automation Rate68.9%

University of Iowa reached 68.9% monthly Auto-Assign™ utilization within one quarter – with vendors pre-assigned automatically before OR staff arrived for next-day procedures.

Reflection

What I learned.

Designing for operating rooms means designing under conditions of genuine urgency. A delayed vendor confirmation isn't an inconvenience – it can push a surgery, expose a patient to risk, or cost a hospital tens of thousands of dollars in OR time. What surprised me most was how little of the coordination problem was actually about information. Everyone knew what cases were coming. The problem was that no one had agreed on whose job it was to communicate that information, in what format, to whom, and by when. Auto-Assign™ didn't just automate a task – it settled a long-standing ambiguity about accountability. Once the system made it clear that coordination was the platform's job, not any individual's job, the resistance to adoption largely disappeared. That was the real design insight: the most valuable thing we could do wasn't build a better notification. It was build a system everyone could point to and say, 'that's responsible for this.' Clarity of ownership, expressed in product design, turned out to be more valuable than any feature.